The Project by edlocke

By diyauto
( 2 )

2 minute(s) of a 34 minute read

2-15-2011


I cut my last bit of rust out of my car. There was a rusty area on the side of the jack points. From here I will take a piece of cardboard, press it against the hole and the jack support to get a indention of the hole. Then I will cut the cardboard for a template and transfer it to fresh sheet metal, it will show the jack support so I can drill holes for spot welds too.
I've been using weld thru primer on the back sides of the metal and joints. Don't apply more than one coat as its a bitch to weld thru if applied too heavy.
I'm actually surprised in how clean and rust free the inside of the rockers are. 


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If you ever have your front fenders off....take the time to drill a small water relief hole in your top door hinges....this is a flaw in BMW design as water accumulates in the area. I have seen many hinges nearly rusted thru. The lower hinge is not affected as there is a hole located near the bottom that lets the water pass. 


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Here I have drilled a hole and applied POR15 for protection. 


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