2000 Disco II Major Rebuild/Overhaul by RSPTex

By diyauto
( 1 )

2 minute(s) of a 50 minute read

7-16-2014

A little update on the shocks... This is what the bushing looks like on the front passenger wheel well:

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Definitely need new suspension...


7-16-2014

Thankfully, it was the back passenger side that was steam cleaned. This afternoon, I welded a new Magnaflow muffler in place of the old one. It cam out ugly, but very functional, and as a bolt-on replacement.

I spot welded small pieces of metal to the old muffler ends I wanted to keep. And then spot welded those pieces to the table. I then used a plasma cutter to cut out the muffler section:


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After removing the old muffler section, I placed the new magnaflow next to one end and then added an extension to make it reach the other end.

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Then add a few tack welds:

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Then make horrible ugly nasty huge welds and then make holes while welding and add lots more filler to make in super huge and heavy.

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Later I'll paint it with some heat-resistant paint to prevent any more rust. I now have a bolt-on replacement Magnaflow muffler to match my magna flow cats, and cut-off resonator.

Also decided to get a 53230 crower Camshaft. And I will get the 4.6L crank and rods, too and see what I can get out of the mix.



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