RE: Driver's door went POP! Part? HOW TO by avt007

By diyauto
( 4 )

4 minute read

RE: Driver's door went POP! Part? HOW TO 


Compliments of avt007 @ jaguarforums.com


10-11-2010

I just did this repair today.It took 2 hours. Here's the damage-

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The door panel is relatively easy. Use a wide tool like those paint tools for opening cans, etc. The only two screws were by the tweeter, and under the door pull. There is a strong clip by the door handle that makes you think you missed a screw, but you just have to pull hard and off comes the panel.

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Two Torx #30 screws hold the arm to the chassis. I could not get the bolt out at the hinge point, so I removed the bracket instead.

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You have to pry the spring mechanism off the check arm to get all the bits out the door if you can't get that darned hinge point bolt out. A bit of hassle, but it worked ok.

At that point I used a hammer to bend the sheetmetal back flat, it was badly deformed. There is no room to swing a hammer, so I put the hammer in place and closed the door on it as shown.

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My bracket was also bent with a crack in it. If I had a new one to hand I would have replaced it, but felt it was ok to reuse after straightening.

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Four flat washers ( not too thick or there's not enough thread sticking through) did the job.


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Comments

Nice details!

Posted by Diggymart on 1/9/20 @ 10:55:42 PM